Squid Ink JetStream CIJ vs Videojet CIJ: Why JetStream Wins Every Time

Squid Ink JetStream CIJ vs Videojet CIJ: Why JetStream Wins Every Time

Squid Ink JetStream CIJ vs Videojet CIJ: Why JetStream Wins Every Time

Introduction

Continuous Inkjet (CIJ) printing remains one of the most widely used technologies for coding and marking across industries. Manufacturers rely on CIJ systems for high-speed printing, traceability and consistent code quality. While Videojet has long been a familiar name in the industry, the Squid Ink JetStream is emerging as a true leader by combining rugged design, simplified ownership and significantly lower operating costs.

This paper explores in detail the differences in construction, reliability, consumables, maintenance, and long-term value between Squid Ink JetStream and Videojet CIJ printers, drawing from published specifications and trusted industry data.

Print Technology and Reliability

One of the most critical differences between the two systems lies in their approach to reliability. The JetStream incorporates Squid Ink’s CleanJet self-cleaning printhead, a feature designed to deliver instant start-ups and consistent code quality. Operators benefit from one-button start/stop simplicity, reducing downtime and ensuring the printer is ready to perform even after long production pauses.

By contrast, Videojet systems rely on CleanFlow technology, which reduces ink buildup but still requires more frequent cleaning to maintain sharp codes. This difference translates into less time lost to maintenance and higher overall productivity for JetStream users.

Durability and Environmental Performance

The JetStream is built for demanding environments. Its IP65-rated stainless steel cabinet allows it to withstand harsh washdowns, dusty production floors, and cold storage facilities without issue. The compact stainless steel printhead is engineered with a 1.2-inch throw distance, protecting against accidental strikes and allowing more flexible installation.

Videojet systems, on the other hand, are typically delivered with a 201 stainless steel enclosure rated at IP55. Higher protection options such as IP66 and 316 stainless steel cabinets are available, but only at additional cost. Furthermore, the bulkier Videojet printheads and shorter throw distances make them more vulnerable to accidental damage and more restrictive to install.

Operating Costs

Operating costs remain one of the clearest differentiators. Squid Ink designed the JetStream around an open fluid delivery system. This means no expensive RFID chips or proprietary locks, just straightforward 750 ml containers that are competitively priced. The result is a much lower cost per code.

In contrast, Videojet printers use their proprietary Smart Cartridge system, which, while designed to reduce spills and errors, locks users into higher per-liter pricing. Combined with higher solvent usage, this results in a long-term cost burden that steadily increases the total cost of ownership for Videojet customers.

Inks and Solvents

Ink and solvent flexibility is another JetStream advantage. Squid Ink offers a broad portfolio of MEK, acetone, ethanol-based, pigmented, and specialty inks, enabling the JetStream to code effectively on both porous and non-porous substrates with fast dry times and excellent adhesion. This broad compatibility provides manufacturers with the flexibility to handle diverse product lines.

All JetStream consumables are fully supported and available directly through USinks.com, with fast shipping and competitive pricing to keep production lines supplied without delay.

Videojet’s ink offering is extensive as well, but it is tied exclusively to the Smart Cartridge format. This means consumables are not interchangeable with third-party suppliers, keeping prices high and options limited. For companies running diverse packaging materials, this restricted ink portfolio can limit flexibility and increase operational costs.

Maintenance

The JetStream also reduces the burden of maintenance. Its modular components and compact stainless steel printhead simplify upkeep, while the CleanJet self-cleaning system minimizes manual interventions. Most consumables and wear parts can be replaced by operators themselves, reducing the need for costly service calls.

Videojet printers, by comparison, contain more filters, fluid lines, and proprietary replacement parts. This added complexity often leads to more frequent service interventions and higher overall maintenance costs.

User Experience

Operators will find the JetStream easier to use on a day-to-day basis. Its 10.1-inch color touchscreen offers an intuitive interface with an onboard message editor, database integration and barcode and graphic support. Connectivity options include USB, Ethernet, and wireless, making setup and changeovers quick and seamless.

Videojet systems employ the SIMPLICiTY interface, which provides functional diagnostics and monitoring tools, but often requires more training and time for operators to achieve proficiency.

Power and Utilities

Both printers are designed with energy efficiency in mind, but JetStream holds an edge in flexibility. It operates on a wide input range of 90–240 VAC at 50/60 Hz, making it adaptable to diverse installation environments.

While Videojet printers operate with an efficient nominal draw of approximately 70 watts, the savings are often offset by higher consumable costs and more frequent maintenance needs.

Print Quality and Speed

When it comes to print performance, JetStream delivers up to five lines of crisp text at speeds reaching 1,000 feet per minute. This ensures sharp codes, logos, and barcodes even on high-speed lines.

Videojet systems also produce solid codes, but frequent interruptions for maintenance and higher consumable costs limit their competitiveness in long-term production environments.

Operating Cost Comparison

Category Squid Ink JetStream Videojet CIJ
Fluid Containers 750 ml, no chips, open Proprietary Smart Cartridge
Solvent Use Lower Higher
Cost per Liter Lower (competitive pricing via USinks.com) Higher (proprietary OEM pricing)
Maintenance Minimal, operator-replaceable Frequent service calls, proprietary parts
Uptime Higher due to CleanJet Lower due to more manual cleaning

The USinks.com Advantage

The advantages of JetStream extend even further when paired with USinks.com. Customers not only gain access to Squid Ink fluids but also a reliable source for consumables across many brands, including Videojet, Domino, Markem Imaje, Matthews, Willett, Foxjet, LEIBINGER and Norwix.

With fast shipping across North America and Mexico, USinks.com ensures production lines stay supplied and running. Competitive pricing and expert support provide peace of mind that the right fluids will always be available at the right time.

Conclusion

Across every major category, the Squid Ink JetStream consistently outperforms Videojet CIJ printers. Its self-cleaning reliability, rugged IP65 stainless steel construction, reduced solvent consumption and open ink system make it more cost-effective and easier to own.

The combination of faster changeovers, lower maintenance demands, and higher uptime gives manufacturers the flexibility and efficiency they need to stay competitive.

With JetStream, companies do more than save money—they gain reliability, efficiency, and long-term value. Supported by USInks.com’s broad catalog of fluids, fast delivery, and expert service, JetStream stands as the clear choice for businesses that demand maximum return from their CIJ investment.

References

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